Cold Room and Freezer Room Installation
Case Study: Primal Air’s Cold Room and Freezer Room Installation for a Leading Fish Retailer on Seke Road Harare
Executive Summary
Primal Air partnered with a high-volume fish retailer on Harare’s Seke Road, to design and install a custom cold storage solution. The project included a 200 sq ft cold room (0–4°C) and a 100 sq ft freezer room (-22°C) to address spoilage risks, energy inefficiency, and regulatory compliance.
The result: 60% less product loss 35% energy savings , and seamless adherence to food safety standards.
Client Background
The retailer supplies fresh and frozen seafood to restaurants, markets, and households across Harare. With daily stock turnover and strict hygiene requirements, their outdated refrigeration system struggled to maintain safe temperatures, leading to waste and compliance concerns.
Challenges
1. Temperature Instability: Fluctuations in old units caused spoilage, especially during power outages.
2. High Humidity: Excess moisture accelerated bacterial growth and ice buildup.
3. Energy Costs: Inefficient compressors inflated electricity bills by 45%.
4. Space Constraints: Limited storage hindered bulk purchasing and inventory management.
5. Health Regulations: Non-compliance risks due to inconsistent record-keeping.
Primal Air’s Solution
A dual-zone refrigeration system tailored for seafood preservation:
– Cold Room (0–4°C):
– Dual-Stage Cooling: Reduces humidity while maintaining freshness.
– Antimicrobial PVC Curtains : Minimize contamination during access.
– Hygienic Epoxy Flooring : Slip-resistant and easy to sanitize.
– Freezer Room (-22°C) :
– Ultra-Low Temp R404A Refrigerant: Ensures rapid freezing.
– 150mm PUF Insulated Panels : Thermal efficiency in Harare’s heat.
– Smart Features:
– IoT Temperature Logging : Automated compliance reports for health inspectors.
– Backup Generator Integration: 24/7 power during outages.
– Energy-Efficient Inverters : 35% lower energy consumption.
Implementation Process
1. Site Audit : Evaluated workflow, peak demand, and electrical infrastructure.
2. Modular Installation: Pre-fabricated rooms assembled on-site in 10 days to avoid disrupting sales.
3. Humidity Control : Installed desiccant dehumidifiers and optimized airflow.
4. Staff Training : Demonstrated temperature monitoring and emergency protocols.
Key Challenge Overcome
– Power Outages : Integrated a silent diesel generator to maintain temperatures during Harare’s frequent grid failures.
Results
– 60% Reduction in product spoilage within 3 months.
– 35% Lower monthly energy costs due to inverter technology.
– 100% Compliance with Zimbabwe’s Food Safety Standards Authority.
– 50% More Storage Capacity: Enabled bulk purchasing, reducing procurement costs by 20%.
– Enhanced Reputation : Improved product quality boosted customer trust and sales.
Client Testimonial
“Primal Air’s cold and freezer rooms transformed our business. The humidity control keeps our fish fresher longer, and the automated reports simplified compliance. Their team worked around our busy schedule—zero downtime!”
Tinashe Moyo, Manager
Conclusion
Primal Air’s expertise in seafood-specific refrigeration delivered a robust, future-ready solution for the retailer. By prioritizing hygiene, energy efficiency, and reliability, the project underscores how tailored cold storage systems can safeguard perishable goods and drive profitability.
About Primal Air
Primal Air specializes in commercial and industrial refrigeration, offering turnkey solutions for food retailers, processors, and agribusinesses. With a focus on innovation and sustainability, we ensure compliance, reduce waste, and maximize ROI.
Contact us on 0779215584 to help preserve your product’s quality and your bottom line.
